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Pointers for Safe and Effective Use of Plasma Cutters Plasma cutting is a precious tool for getting fast, neat cuts in steel, aluminum, or stainless. This is possible through the use of plasma cutters that fuse a high-pressure air or gas flow with an electric arc. The heat can achieve a temperature of up to 40,000 degrees Fahrenheit. Below are some things to keep in mind while using a plasma cutter: Safety is Priority Even as plasma cutting is not as intense as welding, you must proceed as if it is. Ensure you wear flame-retardant clothes and hair protection. Put on glasses #5 eye protection and work in a safe spot. Know your environment. Remember that the heat and light can be great, and you should ensure your safety.
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Each time you notice that your cuts are losing their sharpness, you might need to change some or all of the components of the cutting head. Usually, this could consist of a heat shield, contact tip, insulators, nozzle, and offset tool. It’s smart to check the availability of these consumables when purchasing your plasma cutter. Select a current model with a convenient process for ordering parts. The Importance of Moisture To work efficiently, plasma cutters require clean, dry air. Moisture is the main culprit of parts losing efficiency and turning bad. There are some things you can do to delay the effects of moisture, and restrain it to a bare minimum. Have 25 to 30 feet of line between the air compressor and the moisture trap. The moisture trap will work more efficiently if the air has an opportunity to cool first. You can get an air drier that utilizes silica gel to attract moisture from the air. In fact, get two – they are affordable. These could be installed at the compressor and at the water trap to stretch the life of your consumables. The air driers themselves are going to be easier and cheaper to replace compared to the plasma cutter parts. Cutting Speed You should cut at the effective speed. If you’re new to plasma cutting, it could take you a few attempts to get it dialed in well. One of the surest indicators is the direction of the sparks as you cut. When you cut too fast, the sparks move towards you. Relax and slow it down. The sparks and dross have to head to the floor. The Angle Often, you would hold the plasma cutter at 90-degree angle to what you are cutting. Upon reaching the end of a cut, shift the angle upward just a little to create a smooth end of cut. Dross on the underside of your cut can be addressed with a small file.